Reznor CAUA Unit Installation Manual Manual de usuario Pagina 37

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Form I-CAUA, P/N 164771 R8, Page 37
FIGURE 29C - Wiring Diagram with Two-Stage Gas Control and Belt-Driven Blower Motor
VENTER MOTOR (VM1)
LED
DSI CONTROL
SW1
FAN OFF DELAY
TIME
90
120
160
180
OFF
OFF
ON
ON
ON
OFF
OFF
ON
1
2
S W 1
IND
BK OR BL
NEUTRAL
BK OR BR
(SEE NOTE #6)
LED
OKFLAME
GY
NEUTRAL
LIMIT CONTROL
R R
R
P1-8
P1-3
BK OR BL
BR
P1-2
P1-4
BL
BK
L1NEUTRAL L1
SEC
ATO OR ATC
3.0 AMP
TEST
FUSE
FLAME
ROLLOUT SWITCH
ACB HEAT
ACB COOL
W
L1
L2
W
L2
COM
1
O
BR
FLAME
ELECTRODE
FLAME
GROUND
P1-7
P1-9
PRESSURE SWITCH
Y
Y
P1-6
P1-5
W
3
SPARK GAP
SPARK
TRANSFORMER
BL
BK
BR
TRANSFORMER
40 VA
BR
BL
BK
R
BL
DOOR SWITCH
BKBKBK
CAUA: AG2-AK5-AN2
WD #280690
R
R
C NO
SEE NOTES (right) FOR
LED FLASH CODES
(TX1)
(DS1)
3
BK
BK
FAN RELAY
CONTACTS (CR1)
2
4
6
BK
R
W
G
Y
P3-4
P3-3
P3-2
R
G
W
TERMINAL STRIP
THERMOSTAT
C
Y1
Y2
W1
W2
P3-1
Y
P3-5
BR
G
FAN RELAY
COIL (CR1)
Y
8 7
BR
7
R
C
BR
RELAY COIL
CUSTOMER'S COOL
7
FOR THERMOSTAT
CONNECTIONS
SEE PAGE 1
(NOT IN
SEQUENCE)
PILOT
ALTERNATE W.R. TWO STAGE
REDUNDANT GAS VALVE
R
3
HIGH
STG
4
BL
STG
2
LOW
1
BR
BK
PLUG PILOT OPENING
R
BL
BK
PLUG PILOT OPENING
HONEYWELL TWO STAGE
REDUNDANT GAS VALVE
PILOT
PV
HI
HIGH
STG
LOW
STG
C
MV
BR
R
BK
CONTACTOR COIL
MOTOR
W
BK
CONTACTOR
MOTOR
MOTOR
BLOWER
L2
L1
R
R
T2
T1
T3
L3
R
R
R
R
L2
GRD
G
DISCONNECT SWITCH
208/3/60
L2
L3
L1
(SEE NOTES)
BK
Y
24V
208V
R
BK
R
Y
FIELD CONTROL WIRING
150'
250'
350'
75'
125'
175'
#18 GA. WIRE
#16 GA. WIRE
#14 GA. WIRE
TOTAL WIRE
LENGTH
DISTANCE FROM
UNIT TO CONTROL
MIN. RECOMMENDED
WIRE GAUGE
FIELD WIRING
OPTIONAL
FACTORY WIRING
FACTORY WIRING
WHITE - W
PURPLE - PR
BLUE - BL
GREEN - G
YELLOW - Y
ORANGE - O
RED - R
BROWN - BR
BLACK - BK
WIRING CODE
MAIN TERMINAL BLOCK
UNIT TERMINAL STRIP
THERMOSTAT TERMINAL
STRIP
CRIMP TERMINAL
WIRE CONNECTOR
MIXING BOX
AUXILIARY MAIN
THREE PHASE POWER
TERMINAL STRIP
FAST FLASH
UNDESIRED FLAME (VALVE OPEN &
NO CALL FOR HEAT)
IN LOCKOUT FROM FAILED IGNITIONS OR
FLAME LOSSES
PRESSURE SWITCH IS CLOSED BEFORE
VENTER IS ENERGIZED
PRESSURE SWITCH DOES NOT CLOSE WITHIN
30 SECONDS OF VENTER ENERGIZED
WEAK FLAME
INTERNAL CONTROL FAULT OR NO POWER
YELLOW LED
FLAME SENSED
LIMIT SWITCH OPEN
NORMAL OPERATION NO CALL FOR HEAT
NORMAL OPERATION CALL FOR HEAT
LED FLASH CODES
GREEN LED
STEADY ON
FAST FLASH
1 FLASH
2 FLASH
SLOW FLASH
3 FLASH
STEADY OFF
4 FLASH
STEADY ON
OPERATING SEQUENCE
USE DUAL ELEMENTS TIME DELAY FUSES AND SIZE ACCORDING TO 1.25
7. WHEN PROVIDING OR REPLACING FUSES IN THE FUSIBLE DISCONNECT SWITCH
6. VENTER MOTOR ON 350-400 UNITS HAS BROWN AND BLUE WIRES.
VOLTAGE DROPS BEYOND 5% OF SUPPLY LINE VOLTAGE.
5. LINE AND FAN MOTOR BRANCH WIRE SIZES SHOULD BE OF A SIZE TO PREVENT
HAVING A TEMPERATURE RATING OF AT LEAST 105° C. EXCEPT FOR SENSOR
APPLIANCE MUST BE REPLACED, IT MUST BE REPLACED WITH WIRING MATERIAL
3. CAUTION: IF ANY OF THE ORIGINAL WIRING AS SUPPLIED WITH THE
1. THE FOLLOWING CONTROLS ARE SUPPLIED AS OPTIONAL EQUIPMENT:
TIMES THE MAXIMUM TOTAL INPUT AMPS.
4. USE #18 GA. WIRE FOR CONTROL WIRING ON THE UNIT.
LEAD WIRE WHICH MUST BE 150° C.
2. DOTTED WIRING INSTALLED BY OTHERS.
NOTES
8. DISCONNECT SWITCH IS FIELD FURNISHED OR AVAILABLE FROM FACTORY AS AN OPTION.
THERMOSTAT
- WHEN BLOWER DOOR IS OPENED, THE UNIT IS SHUTDOWN.
1. SET THERMOSTAT SYSTEM SWITCH AT "OFF" POSITION,
2. TURN ON MANUAL GAS VALVE.
3. TURN ON POWER TO UNIT.
- THERMOSTAT CALLS FOR LOW HEAT, ENERGIZING THE VENTER MOTOR.
- VENTER PRESSURE SWITCH CLOSES, FIRING UNIT AT LOW RATE.
- BURNER FLAME IS SENSED, AND IN 30 SECONDS THE BLOWER
MOTOR IS ENERGIZED.
- IF THE FLAME IS EXTINGUISHED DURING MAIN BURNER OPERATION,
THE INTEGRATED CONTROL SYSTEM CLOSES THE MAIN VALVE AND
MUST BE RESET BY INTERRUPTING POWER TO THE CONTROL CIRCUIT
(SEE LIGHTING INSTRUCTIONS).
4. SET THERMOSTAT SYSTEM SWITCH AT "AUTO" POSITION,
5. SET THERMOSTAT SYSTEM SWITCH AT "OFF" POSITION FOR SHUTDOWN.
- ON CALL FOR COOLING THE BLOWER IS ENERGIZED AND CUSTOMER'S
FAN SWITCH AT "AUTO" POSITION.
FAN SWITCH AT "AUTO" POSITION.
COOLING CIRCUIT IS ENERGIZED.
- ON CALL FOR HIGH HEAT THE UNIT FIRES AT FULL RATE.
Line and Motor Wiring Size
HP Voltage Phase Wire Ga
1/4-2
208-230 1
14
3 10
5 8
1/4-3
208-230 3
14
5 12
1/4-5 460-575 3 14
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